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This is why:
Spacecraft use circular hatches
Pressure vessels are cylindrical or spherical
In airplanes, windows are not perfectly circular but oval or rounded rectangles. This shape balances structural strength with practical concerns like visibility and space.
By eliminating sharp angles, engineers dramatically reduce the risk of crack formation and structural fatigue.
The Hidden Fatigue of Flight
One of the most fascinating aspects of airplane engineering is that planes are not designed to last forever. They are designed to survive a specific number of pressurization cycles.